A leap forward in belt-tracking technology
Tru-Trac Apex Taper Trough Tracker offers fast autonomous and continuous belt tracking in all conditions
TO help bulk material handling operations address conveyor belt misalignments, a common issue in both quarrying and mining, Tru-Trac Rollers have introduced the Apex Taper Trough Tracker, said to be the next leap forward in belt-tracking technology.
That conveyor belt mistracking is one of the most common causes of unscheduled downtime in conveyor systems is no overstatement. Belt misalignment causes spillage, belt edge damage, damage to the structure, increased power consumption, and increased labour costs. Misaligned belts will ultimately result in lost production, increased operating costs, and safety hazards.
To help prevent this, Tru-Trac Rollers have introduced their innovative Apex Taper Trough Tracker. Available in four types – Standard, HD, XHD, and EXHD – the range ushers in a new era with an array of innovative features. Key among them is the combination of the tapers and in-line idler configuration mounted on a special centre pivot, providing fast reactive and continuous belt tracking in all conditions.
‘The pivot system has been enhanced significantly. The upgraded system now includes enhancements for durability and better protection against dust, especially in fine dust environments,’ explained Douglas van der Westhuizen, technical sales representative at Tru-Trac Rollers.
With its compact design, the Apex Taper Trough Tracker can be installed effortlessly in tight spaces, such as under hoods or on tripper cars. The new cantilevered wing roll and cradle replace the previous design’s protruding adjustment bolts, eliminating space constraints and potential safety hazards. Adjustments are now quick and straightforward, allowing for easy angle setting of the wing rollers.
‘The Apex Taper Trough Tracker’s in-line taper wing rollers are designed for compatibility with trough angles up to 60° and can flatten as low as 10° for easy installation and transportation. This is a significant upgrade to the maximum 50° trough angle on the previous system,’ said Guy Fitt, national sales manager at Tru-Trac Rollers.
The improved custom-compounded Grip-Trac rubber lagging and patented tread pattern on the wing rolls offer enhanced traction and tracking performance as well as extended working life of the replaceable wing rolls, further reducing total cost of ownership.
Increased responsiveness is yet another key benefit of the new Apex Taper Trough Tracker. The optimized centre of gravity and weight distribution offers improved stability, control, and balance. This enhances sensitivity to belt misalignment and tracking performance by increasing efficiency and responsiveness.
