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2022 / 2023 Edition

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Twiflex launch new conveyor brake

New conveyor disc brake features unique ‘Parked Off’ safety feature for improved personnel safety

TWIFLEX Ltd, part of Altra Industrial Motion, have introduced a new disc brake for mining and quarrying conveyor applications.

The VBS modular brake features large pads and IP65 protection, making it suitable for high-speed conveyor drives in mining and quarrying applications. The brake also benefits from Twiflex’s ‘Parked Off’ safety feature; the only system of its kind to allow completely safe maintenance and pad removal.

Twiflex have launched the new modular disc brake to complement their existing range of conveyor brakes. The VBS is a ‘fail-safe’, spring-applied/hydraulically retracted disc brake calliper which consists of two modules located either side of a central mounting plate.

Intended for use on high-speed drives on downhill conveyors, the brake uses large pads (10,283 square millimetres) for high thermal capacity and is fully sealed against moisture and dirt ingress.

Steve Powell, product manager for Twiflex, commented: ‘The brake is installed between the motor and gearbox to protect the motor against overspeed conditions when there is a mechanical failure in the drive.

‘The VBS is extremely easy to install and is fully interchangeable with most brakes on the market, which makes swap-over extremely quick. The added benefit to the VBS over other brakes on the market is the ‘Parked Off’ feature, which makes maintenance work far safer than anything else on the market.’

According to Twiflex, for many years much has been made of safety features in industrial disc brakes, with manufacturers claiming to provide ‘safety lock out’ during adjustment and pad replacement. However, with the exception of the Twiflex ‘Parked Off’ feature, all of these designs use a mechanical lock-out system which utilizes a nut and centre-bolt arrangement.

This method, say Twiflex, relies on the integrity of the nut and bolt to hold the spring force; if this fails the brake will close, potentially causing extremely serious injury.

In ‘Parked Off’, the disc spring load and hydraulic pressure in the Twiflex design are zero, which means the VBS has no stored energy and is, therefore, completely safe for maintenance/pad removal. The ‘Parked Off’ position can quickly be achieved in the field with basic tools, making the brake 100% safe without reliance on mechanical lock out. This feature also allows the brake to be installed without the need for hydraulic pressure.

‘We always try to consider the real-world problems faced by engineers in the field when designing our latest products. I believe that the ‘Parked Off’ feature represents a real and unique step forward in personnel safety,’ said Steve Powell.

The VBS will be introduced as the smallest brake in Twiflex’s continually growing modular range, with a braking force of 1.4kN to 11kN. The brake is designed to deliver 2 million cycles at 2mm air gap. It features a stainless steel piston, cover plate and fittings, and optional ISO 12944-5:2007 C5 paint specification.

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