Introduction of WEG Insulation System Evolution to all WEG motor lines ensures full VSD compatibility
The benefits of variable-speed drives (VSDs) have made this technology a popular choice among users of electric motors, and now, with the introduction of the WEG Insulation System Evolution (WISE) across all WEG motor lines, customers have full assurance that all WEG motors are VSD-compatible.
‘Not all standard electric motors are suitable for use with VSDs,’ said Fanie Steyn, manager of rotating machines at Zest WEG Group. ‘The motor insulation systems are susceptible to insulation damage caused by the harsh switching frequencies and voltage peaks generated by VSDs.’
Mr Steyn explained that VSDs use power transistors – typically insulated-gate bipolar transistors (IGBTs) – for the switching process. To achieve the high frequencies necessary for switching, the transistors have to turn ‘on’ and ‘off’ to conduct current repeatedly at high speeds. This results in voltage pulses with a high dV/dt (rate of voltage change over time).
‘When squirrel cage electric motors are fed by these high frequencies, the voltage pulses – combined with the cable and motor impedances – may cause repetitive conditions of over-voltage or voltage overshoots at the motor connection terminals,’ he said. ‘This may degrade the motor insulation system and reduce the motor’s useful lifespan.’
To ensure that this does not occur in WEG motors, the WISE insulation system has been developed through the use of enhanced materials in the production of the motor insulation. These materials include VSD‑compatible wire, insulation film, impregnation material and suitable cables.
WEG have also specially developed their LackTherm varnishes for the insulation systems of their electric motors, which are applied to the 99.9% pure copper wire during the enamelling process. These LackTherm varnishes have excellent dielectric strength, flexibility, hardness and chemical resistance, as well as strong adhesion properties.
During the impregnation process, the stator coils receive layers of high‑solid resins and water‑based coatings that are environmentally friendly and free from harmful solvents, as required by the ISO 14000 guidelines.
‘This process allows any WEG motors to be used with VSDs, as the WISE insulation system ensures that the motor windings are protected against voltage peaks and voltage variations,’ said Mr Steyn.